The garment industry’s sampling process is time-consuming and labor-intensive, and it is difficult to cope with current fast fashion and customer urgent order requirements. Taiwan Industrial Research Institute cooperated with Hongyuan Industrial on June 18, 2019, to build a semi-automatic garment rapid proofing trial mass production line, striving to complete all proofing in one day, greatly improving the ability to receive orders.
In order to help Taiwan’s textile industry solve the small and diverse ultra-fast fashion customization needs, Taiwan Industrial Research Institute and Hongyuan Industrial, a major fabric and garment manufacturer, established a main factory in Tainan Building a semi-automatic garment rapid proofing trial and mass production line, striving to complete proofing within one day, can greatly improve the domestic industry’s ability to receive orders and trial production, and have the opportunity to attract surrounding local industry players to form a blue ocean industrial cluster of rapid design and proofing in southern Taiwan, and expand Industrial development momentum.
Ju Junxun, CEO of the Microsystem Center of Taiwan Industrial Research Institute, said that Taiwan Industrial Research Institute assisted Hongyuan Industrial in establishing the country’s first semi-automatic process that integrates flexible loading and unloading. , the original sub-station proofing process is integrated into a one-stop operation. Through the training of human-machine collaborative work, it can help solve the technical bottleneck of small and diverse rapid proofing. In the future, the demonstration site will drive more than 10 local small and medium-sized enterprises in Tainan. and designers join together to flexibly shorten product delivery time.
Gao Jinque, deputy general manager of Hongyuan Industrial, said that digital transformation is the only way for the textile industry, because the global ready-to-wear market has diverse designs and styles and the production volume changes very quickly. , for example, the current proofing process for round-neck T-shirts is still all done by manual sewing. One proofing process is mainly based on one kind of fabric, and the proofing process often takes 7-10 working days, which is difficult to meet the demand.
Gao Jinque pointed out that the intelligent guidance system developed by Taiwan Industrial Research Institute combined with the factory robot arm will be mainly responsible for integrating the sewing process in the workshop. It is estimated that Proofing can be completed in 1 working day at the fastest, which can save more than 50% of manpower, making it easier to control quality and make costs transparent.
Taiwan Industrial Research Institute pointed out that the rapid prototyping and semi-automatic trial mass production concept demonstration site built in cooperation with Hongyuan Industrial will initially be built with 3D visual virtualization Catwalk samples are combined with the semi-automatic sewing function of the garment production line to meet the new value needs of B2B with intelligent automated sampling equipment. In the future, it is planned to add 3D visual sensing and use big data management to quickly integrate and respond to the design and production departments. Let the upstream and downstream industrial chains form a blue ocean industrial cluster for rapid design and prototyping in Tainan, unleashing new industry momentum.
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